The process from receiving to dispatch
We analyse receiving, storage, picking, packing, dispatch and returns. We look for unnecessary travel, duplicated work, bottlenecks and locations where goods wait rather than flow. We assess space and equipment utilisation against seasonal demand.
We start by agreeing a business objective rather than a predefined package of analyses. Not every company needs a complete process redesign. Sometimes the largest improvement comes from adjusting planning, work standards or contract terms. We first assess the scale of the problem and what can change using existing resources.
When assessing a solution, we consider direct costs alongside the effects on customers, employees and working capital. We agree metric definitions before making comparisons, so an apparent improvement does not simply shift costs to another department.
KPIs and implementation on the warehouse floor
We design a simple set of measures: hourly productivity, cost per handled unit, quality and timeliness. We test changes with warehouse managers and staff, adapting layout, staffing and working rules to actual volumes.
After each stage, we explain what the data shows, what we have verified in the process and what remains unknown. This supports informed decisions about the next step. We do not include activities merely because they are fashionable in the industry. When an existing solution works well, we say so.
What we measure in the warehouse
We compare picking productivity, location utilisation, dispatch performance and error rates across shifts and order types. We do not reduce all work to a single units-per-hour figure: e-commerce picking and retail store replenishment create different workloads. We examine how seasonality, product mix and returns affect labour costs.
We also examine dependencies across the organisation. A change in one area can add work elsewhere, so we speak with purchasing, sales, finance and customer service during diagnosis. We identify decision owners and the teams needed for testing. This helps avoid improvements that exist only on paper.
After implementation, improvements need a simple way to be sustained. We agree regular data reviews, a response procedure for deviations and a date to reassess the solution. If business conditions change, operating rules must adapt too. We document key decisions and transfer knowledge to the people responsible for day-to-day processes.
How does working with us look?
Before starting, we agree both the scope and how results will be assessed. We establish a baseline for key measures and identify factors that may affect comparisons, such as seasonality, promotions, assortment changes or one-off orders. For each proposed action, we assess total cost and the workload required from your team. This distinguishes an attractive presentation from an improvement that can be sustained in daily operations.
We do not replace process owners in making business decisions. We present options, consequences and the data behind our recommendations. Your company can then choose a solution consistent with its strategy, whether that means faster delivery rather than the lowest cost, or flexibility rather than maximum automation. We also consider operational safety and continuity of customer service throughout the project.
Our recommendations specify what to do, who should own delivery, which resources are needed and when to check results. Where data is incomplete, we state the limitation rather than inventing a precise figure. Together, we select a pilot that can test the solution without putting the entire operation at risk. We compare pilot results with the baseline and decide whether to scale the change. This gives management visibility and the operations team clear tasks.
We begin with a free conversation to clarify the problem. We then agree the questions the project must answer, data owners and the timetable. Diagnosis may involve site visits, report analysis, team interviews and contract reviews. The outcome is a prioritised plan and a method for measuring results.
We implement changes alongside the people who will use the new approach. We test against actual volumes and check whether improvements also hold during peak days. We hand over metric definitions, review routines and responsibilities, so performance does not depend on the consultant's presence.
We work with businesses where logistics affects margin, delivery performance and customer experience. We tailor the scope to the organisation's size and current situation. We can focus on one process or combine several areas into a coordinated improvement programme. Selected savings projects may use an individually agreed success-fee model.
If you recognise a similar problem, briefly describe it in the form. We will suggest a conversation to establish which information is needed and whether we can help in practice.
